The Changing Face of Construction

Panelization is part of the move to pre-fabrication as a way of improving speed, value and quality in construction.

In this three-part blog series, we are going to explore how the evolution of design and construction processes have dramatically changed in the past decade, especially as they relate to prefabrication and modular construction.

We’re not talking about the prefabricated kit homes of the 20th century, but rather offsite construction that accounts for a wide range of projects today, from whole-building modular solutions, to prefabricated walls and mechanical, electrical and plumbing systems that can help contractors accelerate production schedules while employing less labor on site. In today’s labor-constrained construction environment, the prefabrication solution is being increasingly adopted where reduced costs, resource efficiency and meeting tight schedules are priorities.

Several industry reports have shed light on these big-picture industry trends, including a study by FMI, a leading investment banking and consulting firm focused on the engineering and construction infrastructure and the built environment, and the BIM (Building Information Modeling) Forum. They surveyed 156 industry leaders most of whom work in the commercial sector and whose businesses, collectively, represent approximately $38 billion in annual revenue.

Some of the findings:

  • In 2010, only 26% of the survey respondents were using prefabricated assemblies on more than 20% of their projects. By late 2016, this number more than doubled: 55% of respondents were using prefab assemblies on more than 20% of their projects.
  • Project inefficiencies and improved technologies are driving prefabrication as a way to mitigate labor shortages and improve construction schedules.
  • Contractors who use prefab on more than 50% of their projects are more productive and efficient compared to those who do less prefab.
  • While many contractors struggle to make prefab pencil out, others plan to increase their investments in prefab over the next five years.

Just how much can prefabrication impact a project’s bottom line, and can it really be a competitive differentiator? Join us next week as we delve deeper into this topic and take a look at the relatively small, fast-growing cottage industry of prefabrication innovators who are driving change and shaping the future of the industry.


Sto Corp. Combines Form and Function at the 2015 AIA Expo

AIA Hero image

In May, the Georgia World Congress Center in Atlanta, GA hosted thousands of architects and over 800 construction industry exhibitors for the 2015 AIA Expo. The Georgia World Congress Center boasts over 170,000 square feet of exhibition space and it needed every last bit of it for the AIA Expo, one of the largest gatherings of architects and design professionals in the world. Sto Corp., whose headquarters is based in Atlanta, GA was one of the many exhibitors who participated in this year’s AIA Expo, and they pulled out all the stops. “This year AIA was in our hometown so we wanted to do something bold, new and clearly distinct from previous years,” said Valerie Mayer, Sto Corp.’s Manager of Marketing Communications. To reinforce Sto Corp’s connection to the larger Sto global family, this year’s AIA booth included a gallery of high profile projects from around the world featuring a variety of Sto’s different wall systems and building envelope solutions.    Among the various systems and solutions that Sto had to display were samples of Sto’s Ventec rainscreen cladding systems. The Ventec systems offer the highest degree of performance in terms of long term sustainability and durability. Largely a green system, Sto’s unique StoVentec carrier board is made from 96% recycled glass. StoVentec systems feature a myriad of aesthetic and design options including glass mosaic, natural stone, and even photovoltaic façades. Throughout the booth, Sto’s four core values; innovation, relationship, performance, and sustainability; were represented. Amongst the innovations being presented were StoPanel Technologies pre-fabricated façade systems. “Unlike other panelized facades, StoPanel Technology is the only system that uses standardized materials, details, and design considerations. We have built a network of contractors and engineers across the Americas who are sharing best practices and constructing the same superior panelized wall systems regardless of design or location,” said Dominick Baruffi, executive director of StoPanel Technology. All Sto wall systems begin with Sto’s industry leading air and moisture barrier system, StoGuard. This year’s booth included a number of videos showing that air tightness and moisture resistance with StoGuard is not only durable enough to last the lifetime of a building, but can be installed much more simply than more conventional systems.    Of course excellent building performance means little if the building is an eyesore, which is why Sto chose to show off its more creative side as well. “Form and function should go hand in hand. Architecture really is functional art,” said Billy Rosbottom, manager of Sto Studio. An inspiration wall on the outside of the Sto’s booth showed off a variety of different aesthetic options that could easily be achieved using Sto’s various different finishes, as well as natural elements that helped […]